Total expertise

We automate any industrial process — and master these.

Our engineers don't just know automation — they know your line. Four downstream specialties, plus the general expertise to tackle any sector.

Downstream metal — our home turf

Wire Downstream

From wire rod to finished coil — drawing, stranding, galvanizing and finishing, automated and traceable.

Wire drawing machine — WDM KSA01

Dry & wet drawing

Capstan/block control, tension & loop regulation, recipe die schedules, breakage detection.

PC strand (low-relaxation prestressed concrete)02

PC wire & strand

Prestressed-concrete wire and strand lines — synchronized multi-block control and winding.

Galvanizing line03

Galvanizing

Line speed & tension, furnace/bath sequencing, coating consistency, energy & CO₂ per ton.

Straightening & cut-to-length line — COMIT04

Straightening & cut-to-length

Straightener and feed control, length accuracy, batch counting and changeover recipes.

Welded mesh machine05

Mesh welding

Feed, weld sequencing and cut control for welded-mesh and lattice-girder machines.

MES Wire — platform login / startup screen

Add the MES layer

Diameter-drift prediction, stop argumentation, heat-number traceability and OEE.

See the MES →
Welded tubes & metal sheets

Welded Tubes & Metal Sheets

Tube mills and sheet lines — from strip to packaged product, with precise synchronization and quality capture.

Forming mill

Roll-forming drive coordination and speed control.

HF welding

High-frequency welding power & seam control.

Flying shear

Synchronized cut-on-the-fly motion control.

Sheet straightening

Leveling control for flat, stress-free sheet.

Cut-to-length

Length accuracy and batch management.

Winding / unwinding

Coil handling, tension and reel control.

Packaging

End-of-line bundling and packaging automation.

Cable stranding hall — Kabmak 91-wire line automated by Idea Automation
Cable industry

Cable Industry

Extrusion, stranding and take-up — drive coordination and tension control for consistent cable quality.

Insulation & sheathing extrusion line

Insulation & sheathing

Extrusion line control — line speed, temperature zones and capstan synchronization.

Cable stranding machine with copper bobbins — Kabmak

Twisting & stranding

Cable stranding and twisting machines — lay-length and bobbin control.

Kabmak stranding machine frame

Winding & unwinding

Pay-off and take-up with dancer/tension regulation and traverse control.

Water process plant — pumping, SCADA & instrumentation
Water process

Water Process

Move and treat water efficiently — from the MV/LV pumping to the SCADA telemetry, cutting energy waste and dry-running risk.

Flow & pressure instrumentation

Flow & pressure regulation

Pressure-zone control with PRVs, flow regulation and lead/lag pump sequencing.

MV variable-frequency drive for pumping (ABB ACS)

LV & MV pumping

Motor-control centres and VFD-driven pumping — dry-run protection and energy savings.

Water storage tank with level instrumentation — HIDA KSA

Dosing & water process

Flow-proportional chemical dosing (pH/turbidity/chlorine), filtration, disinfection, automated backwashing — full SCADA + historian.

Remote SCADA supervision — HIDA KSA HMI mirrored on mobile

Remote supervision

Live SCADA and HMI mirrored to mobile — monitor tanks, pumps and alarms from anywhere, with secure remote access.

Elevated water storage tower — HIDA KSA
Full water chain

From the borehole to the elevated tank

We automate the whole water chain — boreholes, pumping stations, elevated storage towers and distribution — with level and pressure control, lead/lag pump sequencing and SCADA telemetry.

Beyond metal — any industry

Industrial Process & Manufacturing

Our specialties are downstream metal and water — but our automation, electrical and software expertise applies to any industrial process or production line. Tell us your challenge.

Tell us about your line.

New build, automation or retrofit — we scope it, build it, and support it.